Achieve 10%-20% productivity growth by gaining insights into your factory operations through “MachineScope”

By Niraj M Wanikar, Chief Editor, CNCTimes.com, 2018-02-13 00:34:00

Increasing demand for continuous productivity growth needs real-time visibility into factory operations performance. If you can't measure it, then you can't improve it.

MachineScope offers a highly scalable Industry 4.0 Monitoring and Analytics Solution as a Service.

Benefits

• Increase your floor productivity using a reliable & automated way to determine specific performance gaps in current machine operations.
• Deliver critical jobs on-time by using trend analysis to determine a particular set of machines and operators that are best suited for a given type of job. 
• Plan your maintenance window in advance based on metrics pattern analysis that identifies machines experiencing performance degradation.
• Improve customer's confidence in your operation by showcasing the automated collection of machine floor KPIs to measure your floor's capacity & deliverability. 

Factory floor machine monitoring & analytics as a service

Your factory at your fingertips - Anytime Anywhere

Industry 4.0 is driving the demand for the digitization of the manufacturing plants. Connected manufacturing is becoming a critical need of the integrated Supply Chain Management. On the other hand, increasing pressure of delivering more jobs with high quality within shorter times is on top of the mind of factory managers.

To address these needs, Factory managers are looking for the next generation digitization solution that will help improve the productivity of machines and operations. 

MachineScope is an innovative end-to-end solution that includes features ranging from seamless connectivity with various types of factory machines to cloud hosted analytics and machine learning bringing entire floor operation status and trends to a single pane of glass.

As a plant manager or executive, you can access MachineScope user interface from anywhere at any time to keep a tab on your factory operations.

Key features of MachineScope:

Floor 360

Enables factory manager to get a quick status and key performance metrics of the entire floor operations at the end of the day/week/month.

Machine KPI’s

Automatically gathers key machine metrics 24/7. Correlates and analyses data to provide valuable information about machine operations.

Machine Alarms Monitoring

Collects machine alarms 24/7. Aggregates and Notifies factory managers of critical alarms.

Highly Configurable

Collects plethora of machine metrics and allows advanced users to pick and choose key metrics to obtain required machine operations trends and insights.

Machine Ops & Machine learning

Of the "cloud shelf" reports providing detailed insights of machine operations. Machine Learning Trending of collected data to determine patterns enable identification of best machines to execute specific types of jobs with high quality of delivery.

MachineScope Genius

• Historic Trend Reports for machine, operators line, or entire factory
• Predictive analytics and operations anomaly detection
• Genius recommendations for process improvement based on big data analytics
• Mobile optimized and cloud hosted for secured data access anywhere, anytime.

 MachineScope Fusion

• 24/7 Real-Time Dashboard for machines and operations status
• Multi-machine, multi-site actionable operations key metrics aggregated to a single dashboard
• Secured user & data access
• Web browser based configurable User Interface

MachineScope Mate

• Android app to track Operator activities during machine downtime
• Easy Touch Screen operations
• Interactive screens synchronized with machine status
• Configurable buttons per workflow needs

MachineScope machine adapters

• Off-the-shelf library of MachineScope adapters for various machines and sensors
• g. FANUC, HAAS, YCM, MORI- SEIKI, SIEMENS, MAZAK, ACE etc.
• Extensible design to integrate with legacy machinery/sensors
• Works with HW adapters e.g. Moxa

Why MachineScope?

• Supports variety of protocols e.g. MTconnect, OPC-UA, HAAS, etc. over Ethernet Serial.
• Flexible to work with any machine type or sensors
• Easy to deploy next gen micro services architecture available in cloud and on –premise.
• Ease of maintenance via remote upgrades
• Lower total cost of ownership.

For more information: https://www.indusintel.com/

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