• May 31, 2023
  • Machine Tools
  • Cutting Tools
  • Software
  • Metrology
  • Accessories
  • Mechatronics
  • About us
  • Contact us
  • REGISTER
  • SIGN IN
www.cnctimes.com logo
  • News
  • CT+
  • Webinar
  • Knowledge Center
    • INDUSTRY UPDATES
    • INTERVIEWS
    • VIDEOS
    • TECHNICAL ARTICLES
    • CASE STUDIES
    • PRODUCT SHOWCASE
    • BLOGS
    • SUCCESS STORIES
    • NEWSLETTERS
  • Start Your Subscription
  • Register
  • Sign in

Information

Please login to give the feedback.

Subscription Plans

Subscription Type
Duration
Months
News
Articles
Blogs
Case Studies
Videos
Product Updates
Webinar
Amount
CT
Lifetime
Lifetime
Full Access
Limited Access
Full Access
Limited Access
Limited Access
Limited Access
No Discount
INR 0.00
CT+
6 Months
6 Months
Full Access
Full Access
Full Access
Full Access
Full Access
Full Access
5% Discount
INR 599.00
CT+
Annual
12 Months
Full Access
Full Access
Full Access
Full Access
Full Access
Full Access
10% Discount
INR 999.00

Subscription Plans

Subscription Type
Duration
Months
News
Articles
Blogs
Case Studies
Videos
Product Updates
Webinar
Amount
CT
Lifetime
Lifetime
Full Access
Limited Access
Full Access
Limited Access
Limited Access
Limited Access
No Discount
INR 0.00
CT+
6 Months
6 Months
Full Access
Full Access
Full Access
Full Access
Full Access
Full Access
5% Discount
INR 599.00
CT+
Annual
12 Months
Full Access
Full Access
Full Access
Full Access
Full Access
Full Access
10% Discount
INR 999.00
Successfully registered. Please check your email to activate account.

Registration
  • Sign In



Sorry Captcha Unsuccessful!!

Sign In


OR
If your not registered user first Register
  1. Home
  2. News
  3. AddDoFeed Doubled Productivity for Face Grooving of Molds

AddDoFeed Doubled Productivity for Face Grooving of Molds

15 July, 2022
  • Tweet
  • share via email
Your comment has been posted.
We have sent you a verification email. To verify, just follow the link in the message.
Some technical error. Please try again.

By Bhalchandra Chorghade, Editor, CNCTimes.com

Creative Technology Co. is a leading plastic mold company in Japan that has been in operation for 45 years now. The company specializes in design and production of molds used for large plastic parts in automobiles. Their special injection molding machines allow the company to test and evaluate the molds and offer integrated services to their customers.

In 2019, Mr. Yamanaka, a director of Creative Technology Co., asked us to help them with a major reformation on their production floor.

The recent trend in the molding industry is “short-term delivery and high quality.”

When Mr. Yamanaka joined the company many years ago, the production of large molds had a delivery time of about one year, but now they’re asked to complete the same job in two to three months partly due to rapidly changing automobile designs. In addition, the strength of the mold itself has been enhanced through materials such as pre-hardened steels, which means it has become increasingly difficult to machine molds nowadays. Moreover, the shapes of the automobile components are now very complicated with required precision being high. All these conditions challenge the company to quickly produce molds in extremely high quality.

To deal with such market changes and customer demands, the company embarked on a series of reformations aiming to reduce machining time by 30% without sacrificing precision.

There are approximately 200–300 holes made in each mold, and until now, they had been machined using a HSS drill. Therefore, we proposed DeepTri-Drill, an indexable gun drill for deep hole-making operations, to drastically increase the efficiency of their machining process.

DeepTri-Drill achieves equivalent roundness, straightness, and surface roughness as the gun drill, and its cutting edge with build-in chip splitter and wiper split the chips into small segments to reduce cutting resistance and enable smooth chip evacuation.

Our proposal resulted in 90% decrease in the machining time, and tasks that previously took three to four days could now be completed over night.

Based on this huge success, Mr. Yamanaka further consulted with us on the reformation of their milling processes.

It is a common practice to cut grooves on the side of the plastic molds to prevent water droplets, generated during rapid cooling, from going into the product.

At Creative Technology Co., grooves of width and depth of approximately 10 mm were machined using a solid end mill, but the long processing time proved to be a bottleneck. Furthermore, as solid end mills tended to break spontaneously, it was necessary to have an operator stay with the machine during the cutting process.

https://tungaloy.com/whats-new/rts-02/

  • Follow @CNCTimes

Captcha is required.
Sorry Captcha Unsuccessful!!

Latest News

  • 30 May, 2023

    TungMeister GH730 and AH715 Grade Milling Heads Are Expanded

  • 30 May, 2023

    Robots for SMEs: Automation to combat shortage of skilled workers

  • 30 May, 2023

    IFS Cloud May 2023 release to advance business resilience efforts through optimization

  • 30 May, 2023

    HMS Networks Expands Range of Next-Generation Gateways with Anybus Communicator

  • 30 May, 2023

    New CMM Delivers Cost Effective Automated Coordinate Measurement

  • 30 May, 2023

    Stratasys to Combine with Desktop Metal

  • 30 May, 2023

    PTC showcases fully additively manufactured jet engine at LiveWorx 2023

  • 29 May, 2023

    BLUM presents the LC53-DIGILOG laser measuring system at the 2023 spring fairs

  • 29 May, 2023

    Individual chuck jaws with just a few clicks

  • 29 May, 2023

    TRUMPF makes electric cars more affordable

  • 29 May, 2023

    Seco JS754 stub series brings versatility and value when milling tough materials

  • 29 May, 2023

    Crocus Technology's z-axis TMR sensor

  • 29 May, 2023

    Altair Announces Release of Simulation 2022.3 Software Update

  • 29 May, 2023

    Airbus selects Airborne automated ply placement system

  • 23 May, 2023

    Supporting the Indian manufacturing industry in more ways than one

  • 23 May, 2023

    Mitsubishi Electric Automation announces sophisticated Data Science Tool for Optimized Operations

  • 23 May, 2023

    Rockwell Automation Improves Operational Agility with New On-Machine Distributed I/O Solution

  • 23 May, 2023

    Renishaw launches new line of products for industrial automation

  • 23 May, 2023

    Imaginit empowers AEC firms with launch of Clarity 2024

  • 23 May, 2023

    New model for improved computer numerical control machining

  • 23 May, 2023

    Envision Digital and Dassault Systèmes Announce Global Partnership to Drive Industrial Decarbonization

Previous Next

Related News

  • 22 May, 2023

    Hanitaâ„¢ Introduces VariMillâ„¢ Chip Splitters Series in Metric

    Category: Cutting Tools
  • 19 May, 2023

    CoroMill® Plura solid carbide end mill for heavy duty milling

    Category: Cutting Tools
  • 17 May, 2023

    Kennametal’s most Robust, Versatile & Economic Indexable Drilling Platform

    Category: Cutting Tools
  • 16 May, 2023

    Kyocera Launches New CVD Coated Carbide Grades CA115P and CA125P for Steel Turning

    Category: Cutting Tools
  • 11 May, 2023

    Seco moving towards a sustainable future and switching to recyclable packages

    Category: Cutting Tools
  • 09 May, 2023

    New catalogue: Bass threading line for peak performance

    Category: Cutting Tools
  • 08 May, 2023

    Walter launches new Tiger·tec® Gold turning grades for hard steels

    Category: Cutting Tools
  • 05 May, 2023

    Kennametal New Tooling Innovations Deliver Enhanced Machining Performance

    Category: Cutting Tools

TESTIMONIALS VIEW MORE

By Niraj M Wanikar, Chief Editor, CNCTimes.com, 2019-11-19 17:57:22We would like to express our sincere appreciation for your service to us.You have provided us best marketing platform through CNCTime...

Mr.Adil Atar, Ass.Mng.Technical Sales & Service: Precision Machinekraft

By Niraj M Wanikar, Chief Editor, CNCTimes.com, 2016-10-21 09:00:00Dedication and determination is key to success and CNC Times team is evident to it - FARO Business Technologies (I) Pvt Ltd

Ms. Amrita Gokhale , FARO Business Technologies

By Niraj M Wanikar, Chief Editor, CNCTimes.com, 2016-08-25 00:00:00Seminar was really very good, please let us know about future seminars. we would like to attend the seminar on "Machining of the mate...

Roshan Deshmukh, Design Engineer - Ashvini Magnets Private Limited

FOLLOW US

TECHNOLOGY FOCUS

    Machine Tools

    • CNC Lathe
    • Boring Machines
    • Drilling Machines
    • Spark Erosion
    • Wire Cut
    • Vertical Machining Centers - VMC
    • Horizontal Machining Centers - HMC
    • Grinding Machines
    • Gear Cutting Machines
    • Additive Manufacturing - RP
    • Multi-Axis Machines
    • Multi-Tasking Machines
    • Welding Machines
    • Presses
    • Laser Cutting
    • Others
    • IIoT

    Metrology

    • CMM
    • VMM ( Vision Measuring Machines )
    • PCMM ( Portable CMM )
    • Measuring Instruments
    • Probing Technology
    • 3D Scanners
    • Roundness Measurement
    • Surface Roughness Measurement
    • Contour Measuring Machines
    • Others

    Accessories

    • Workholding
    • Toolholders
    • Spindles
    • Coolants
    • Others

    Software

    • CAD
    • CAM
    • CAE
    • ERP
    • Inspection Software
    • Reverse Engineering Software
    • MES
    • Others

    Mechatronics

    • Robotics
    • Automation
    • CNC Controllers
    • Others

    Cutting Tools

    • Turning Tools
    • Milling Tools
    • Grinding Wheels
    • Drilling
    • Others

INDUSTRY VERTICALS

  • General
  • Automotive
  • Aerospace
  • Healthcare
  • Healthcare Engineering
  • FMCG
  • Consumer Durable
  • Defence
  • Electronics
  • Oil & Gas
  • Heritage
  • Heavy Engineering
  • Die & Mold
  • Plastic
  • Footwear
  • Jobshop

PROFILE

  • About us
  • Contact us

Terms of use

  • Privacy Policy
  • Payment Policy
  • Refund Policy
  • Terms and Conditions

Follow us on:

Download CNCTimes App:

Play Store
2023 © www.cnctimes.com  | Payment Policy   |   Terms and Conditions
Developed & Maintained by Deven Infotech