• July 7, 2022
  • Machine Tools
  • Cutting Tools
  • Software
  • Metrology
  • Accessories
  • Mechatronics
  • About us
  • Contact us
  • REGISTER
  • SIGN IN
www.cnctimes.com logo
  • News
  • CT+
  • Webinar
  • Knowledge Center
    • INDUSTRY UPDATES
    • INTERVIEWS
    • VIDEOS
    • TECHNICAL ARTICLES
    • CASE STUDIES
    • PRODUCT SHOWCASE
    • BLOGS
    • SUCCESS STORIES
    • NEWSLETTERS
  • Start Your Subscription
  • Register
  • Sign in

Information

Please login to give the feedback.

Subscription Plans

Subscription Type
Duration
Months
News
Articles
Blogs
Case Studies
Videos
Product Updates
Webinar
Amount
CT
Lifetime
Lifetime
Full Access
Limited Access
Full Access
Limited Access
Limited Access
Limited Access
No Discount
INR 0.00
CT+
6 Months
6 Months
Full Access
Full Access
Full Access
Full Access
Full Access
Full Access
5% Discount
INR 599.00
CT+
Annual
12 Months
Full Access
Full Access
Full Access
Full Access
Full Access
Full Access
10% Discount
INR 999.00

Subscription Plans

Subscription Type
Duration
Months
News
Articles
Blogs
Case Studies
Videos
Product Updates
Webinar
Amount
CT
Lifetime
Lifetime
Full Access
Limited Access
Full Access
Limited Access
Limited Access
Limited Access
No Discount
INR 0.00
CT+
6 Months
6 Months
Full Access
Full Access
Full Access
Full Access
Full Access
Full Access
5% Discount
INR 599.00
CT+
Annual
12 Months
Full Access
Full Access
Full Access
Full Access
Full Access
Full Access
10% Discount
INR 999.00
Successfully registered. Please check your email to activate account.

Registration
  • Sign In



Sorry Captcha Unsuccessful!!

Sign In


OR
If your not registered user first Register
  1. Home
  2. News
  3. Delcam and Technicut partner to reduce time and cost of blisk machining

Delcam and Technicut partner to reduce time and cost of blisk machining

16 November, 2015
  • Tweet
  • share via email
Your comment has been posted.
We have sent you a verification email. To verify, just follow the link in the message.
Some technical error. Please try again.

By Niraj M Wanikar, Chief Editor, CNCTimes.com, 2015-11-16 15:48:10

CAM developer Delcam and tooling supplier Technicut have partnered to produce a novel method for blisk machining that delivers remarkable savings in both time and cost. The new method covers the machining of the blisk from start to finish and combines new tooling concepts from Technicut with advanced machining strategies in Delcam’s PowerMILL software for the rough, semi-finish and finish machining of integrally bladed rotors.

In this example, the cycle time was reduced to 35 hours, less than half the time that would have been needed using conventional methods, while the costs for milling were reduced by 45%.  The initial billet was 804 mm diameter Ti6-4 titanium, while the completed blisk had 31 blades, each 84mm in length with a root radius of 4mm and scallop height of 10µm.

Blisks are used increasingly in place of a series of individual blades fixed into a central hub.  They offer advantages in weight, efficiency and through-life servicing but are challenging to manufacture because of their highly complex shapes and the hardness of the materials used, usually titanium or nickel alloys.

As with most machining projects, the new blisk machining method comprises roughing, semi-finishing and finishing operations. The initial rough machining operation cuts between the blades with a series of slotting cuts using Technicut’s new Titan X-Treme Ripper endmill.  As well as removing the bulk of the material between the blades, this operation relieves any stresses in the billet introduced during the forging process.

Both the semi-finishing and finishing operations on the individual blades are then undertaken in a series of vertical sections, working from the tip downwards. The lower sections are left in the rough state to maintain the stiffness of the blade in the area being machined and so to minimise push-off of the blade tip by the cutter.

In addition to the specific toolpaths for blisk machining in PowerMILL, the key to the new method is the use of barrel cutters from Technicut for both semi-finishing and finishing. The tooling designs incorporate a much larger radius on the cutting surface that the ball-nose cutters that would normally be used and so can achieve the same cusp height with a stepdown up to three or four times as large. This larger stepdown means fewer cutting passes are needed to achieve the target smoothness in the surface, meaning that machining times can be reduced significantly

  • Follow @CNCTimes

Captcha is required.
Sorry Captcha Unsuccessful!!

Latest News

  • 06 July, 2022

    Electric car market size to reach USD 59.73 Million by 2028: Report

  • 06 July, 2022

    Mastercam’s 2022 Wildest Parts Competition Now Accepting Entries

  • 06 July, 2022

    Hexagon cuts costs of wheelset inspection

  • 06 July, 2022

    M3 Partners introduces metal 3D printer 'EOS M300-4'

  • 06 July, 2022

    Ti-6Al-4V challenging material for Cold Spray Additive Manufacturing

  • 06 July, 2022

    MiR introduces new software for Autonomous Mobile Robots

  • 06 July, 2022

    New DCMT-ZF insert expands AddY-axisTurn capability

  • 05 July, 2022

    MTI’s wireless gap measurement probe system is ideal for rotating machinery

  • 05 July, 2022

    VERICUT announces partnership with Adeptmec

  • 05 July, 2022

    Three common misconceptions about five-axis machining

  • 05 July, 2022

    Renishaw introduces a dedicated sustainability team to lead its new sustainability strategy

  • 05 July, 2022

    WAGO combines PLC and remote I/O into compact controller

  • 05 July, 2022

    Advanced IIoT gateways with seamless Azure IoT Edge Integration

  • 05 July, 2022

    CoroMill® MH20 for high feed pocket milling

  • 02 July, 2022

    Addition of new Radii- R1.6 and R2.0 to the double-sided inserts for the WWX400 Series

  • 02 July, 2022

    Release of Mech-Eye UHP-140 for micron-level accuracy

  • 02 July, 2022

    Mitsubishi Electric to establish new factory in India for factory automation

  • 02 July, 2022

    CIMdata publishes simulation and analysis market report

  • 02 July, 2022

    Secure fixing of irregularly shaped workpieces

  • 02 July, 2022

    New dimensions for electronics and semiconductor manufacturing

  • 02 July, 2022

    MakerBot committed to make 3D printing accessible for all

Previous Next

Related News

  • 01 July, 2022

    Altair releases unlimited data analytics appliance

    Category: Software
  • 30 June, 2022

    Siemens launches Siemens Xcelerator – an open digital business platform

    Category: Software
  • 29 June, 2022

    Ansys partners with SoftInWay to drive innovation

    Category: Software
  • 28 June, 2022

    Siemens acquires Brightly Software to accelerate growth in digital building operations

    Category: Software
  • 27 June, 2022

    HighByte addresses data scalability and automation challenges

    Category: Software
  • 24 June, 2022

    STMicroelectronics’ new inertial modules enable AI training inside the sensor

    Category: Software
  • 23 June, 2022

    Razorleaf partners with iBASEt to drive manufacturing transformation

    Category: Software
  • 22 June, 2022

    CloudNC raises $45m to deliver autonomous manufacturing

    Category: Software

Showroom

  • 29 March, 2019

    Tool Presetter India

    Category: Software

TESTIMONIALS VIEW MORE

By Niraj M Wanikar, Chief Editor, CNCTimes.com, 2019-11-19 17:57:22We would like to express our sincere appreciation for your service to us.You have provided us best marketing platform through CNCTime...

Mr.Adil Atar, Ass.Mng.Technical Sales & Service: Precision Machinekraft

By Niraj M Wanikar, Chief Editor, CNCTimes.com, 2016-10-21 09:00:00Dedication and determination is key to success and CNC Times team is evident to it - FARO Business Technologies (I) Pvt Ltd

Ms. Amrita Gokhale , FARO Business Technologies

By Niraj M Wanikar, Chief Editor, CNCTimes.com, 2016-08-25 00:00:00Seminar was really very good, please let us know about future seminars. we would like to attend the seminar on "Machining of the mate...

Roshan Deshmukh, Design Engineer - Ashvini Magnets Private Limited

FOLLOW US

TECHNOLOGY FOCUS

    Machine Tools

    • CNC Lathe
    • Boring Machines
    • Drilling Machines
    • Spark Erosion
    • Wire Cut
    • Vertical Machining Centers - VMC
    • Horizontal Machining Centers - HMC
    • Grinding Machines
    • Gear Cutting Machines
    • Additive Manufacturing - RP
    • Multi-Axis Machines
    • Multi-Tasking Machines
    • Welding Machines
    • Presses
    • Laser Cutting
    • Others
    • IIoT

    Metrology

    • CMM
    • VMM ( Vision Measuring Machines )
    • PCMM ( Portable CMM )
    • Measuring Instruments
    • Probing Technology
    • 3D Scanners
    • Roundness Measurement
    • Surface Roughness Measurement
    • Contour Measuring Machines
    • Others

    Accessories

    • Workholding
    • Toolholders
    • Spindles
    • Coolants
    • Others

    Software

    • CAD
    • CAM
    • CAE
    • ERP
    • Inspection Software
    • Reverse Engineering Software
    • MES
    • Others

    Mechatronics

    • Robotics
    • Automation
    • CNC Controllers
    • Others

    Cutting Tools

    • Turning Tools
    • Milling Tools
    • Grinding Wheels
    • Drilling
    • Others

INDUSTRY VERTICALS

  • General
  • Automotive
  • Aerospace
  • Healthcare
  • Healthcare Engineering
  • FMCG
  • Consumer Durable
  • Defence
  • Electronics
  • Oil & Gas
  • Heritage
  • Heavy Engineering
  • Die & Mold
  • Plastic
  • Footwear
  • Jobshop

PROFILE

  • About us
  • Contact us

Terms of use

  • Privacy Policy
  • Payment Policy
  • Refund Policy
  • Terms and Conditions

Follow us on:

Download CNCTimes App:

Play Store
2022 © www.cnctimes.com  | Payment Policy   |   Terms and Conditions
Developed & Maintained by Deven Infotech