• January 27, 2021
  • Register
  • Sign in
    • Forgot Password ?
    OR
    • Sign in
  • FAQ
  • Contact
  • About us
www.cnctimes.com logo
  • Editorials
    • NEWS
    • CASE STUDIES
    • INTERVIEWS
    • SUCCESS STORY
    • PRODUCT SHOWCASE
    • TECHNICAL ARTICLES
    • BLOGS
    • VIDEOS
    • NEWSLETTERS
  • Forum
  • EVENTS
  • INVENTORY
    • INVENTORY LISTINGS
    • AUCTION LISTINGS
    • WANTED LISTINGS
  • BUSINESS LEADS
    • BUYERS
    • MANUFACTURERS
    • DEALERS
  • SHOWROOM
  • JOBS
  • Register
  • Sign in
  • Contact
  • Advertise
  • Feedback

Information

Please login to give the feedback.

Information

Please login to give the feedback.

  1. Home
  2. Case Studies
  3. Edgecam helps Toyota Motorsport push limits for Dakar rally

Edgecam helps Toyota Motorsport push limits for Dakar rally

19 January, 2016
  • Tweet
  • share via email
Your comment has been posted.
We have sent you a verification email. To verify, just follow the link in the message.
Some technical error. Please try again.

The Dakar Rally – often billed as the toughest motorsport event in the world – started in the Argentine capital Buenos Aires on January 2, followed by 13 tough stages before finishing in Rosario on January 16. Toyota SA Motorsport were competing under the team name Toyota Gazoo Racing SA.
Years of dedication and planning have gone into the manufacture of Toyota Gazoo’s three Toyota Hilux cars for the event and Team Principal Glyn Hall says the result is one of the most successful petrol-powered vehicles ever to take part in the rally.
Their cars were developed in Hallspeed’s high-tech workshop on the perimeter of the South African Kyalami Race Track. Glyn Hall is also Hallspeed Managing Director. “Each car has between 4,000 and 5,000 components. We find Edgecam is the perfect, reliable CAD/CAM software to manufacture around 80 per cent of those components on our in-house CNC lathe and machining centre. The speed with which we can accurately program all the parts with Edgecam means we finished pre-race testing to sign off a number of suspension setups and to lock down the configuration of our latest Toyota Hilux cars for the rally well ahead of the event.”
Not only did these high-precision components produced with Edgecam enable the vehicles to perform as expected, they also showed their toughness by completing lap after lap of the challenging test route comprising fast flat sections, rocky jumps and soft, sandy dunes – the perfect combination to accurately emulate the conditions found on the rally itself.
“Even so, we kept refining the components until the flag dropped for the start of Stage One. And this is why it is so important to use Edgecam software. By their very nature racing cars are never really finished, and components always need to be modified. Designs are created in-house and the solid model imported seamlessly into Edgecam. This allows us to accurately visualise the part, apply material, analyse it, decide which machine tool we’ll program it for, and what cutting tools to use.
“Edgecam helped us accelerate our sign-off process for the race, meaning we had already shipped nine tons of components to Buenos Aires by December 9 – almost a month ahead of the rally.”
All metal components are machined from block in special aluminium and steels to provide strength while reducing weight. “Only the engine block itself is supplied by the Toyota Motor Corporation in Japan – we manufacture everything else ourselves.” The vehicles’ panels are rendered in ultra-lightweight composites, which also keep the weight down.
A total of 42 Toyota vehicles competed in the car category – and while most of them are Hilux race vehicles developed and manufactured by Toyota Motorsport South Africa, only the three entered by Toyota Gazoo Racing SA were part of the official factory entry.
Toyota SA Motorsport have worked with Edgecam’s South African distributors Stillam CNC Programming Solutions since 2006, who Glyn Hall says have been instrumental in keeping them up to date on each twice-yearly release. “Edgecam has played a key role in getting the cars ready for the rally, and helping us to really push the limits.”
As well as former Dakar winner Giniel de Villiers and his navigator Dirk von Zitzewitz in the lead car who finished in third spot, the team’s two other vehicles were crewed by South African Cross Country champions Leeroy Poultere and Rob Howie (finishing 5th); and Yazeed Al Rajhi with Timo Gottschalkn, who took 11th place.

  • Follow @CNCTimes

Captcha is required.
Sorry Captcha Unsuccessful!!

Latest Case Studies

  • 03 August, 2020

    Automated production line for FFP3 filters up and running after just eleven days with the help of SCHUNK

  • 07 January, 2020

    In-house metrology increases machine tool uptime by 20%

  • 16 December, 2019

    Lifting Devices Provider Cyrus Designs 20% Faster with ZW3D

  • 16 December, 2019

    Khodiyar Industries Chose ZW3D to Speed up Packaging Machine Production

  • 16 December, 2019

    In-house metrology increases machine tool uptime by 20%

  • 19 August, 2019

    Automated workpiece set-up boosts forestry equipment manufacture

  • 30 July, 2019

    Laser interferometer error-proofs linear scale calibration

  • 08 July, 2019

    Improving speed and reducing cost with Renishaw additive manufacturing

  • 04 June, 2019

    Venturing into metal additive manufacturing

  • 13 May, 2019

    Renishaw Equator™ gauge enables production growth at major aerospace manufacturer

  • 08 April, 2019

    50% faster turbine blade inspection

  • 08 April, 2019

    FARO® QuantumS ScanArm: Executing the Work of Two Measurement Devices

  • 04 April, 2019

    Laser interferometry assures spherical lens quality

  • 01 April, 2019

    Why The World's Third Largest Motorcycle Manufacturer Opted For Universal Robots

  • 29 March, 2019

    Aerospace: Sogeti - Additive Manufacturing for the new A350 XWB

  • 28 March, 2019

    Overcome the Ongoing Challenges of Long-Reach Machining

  • 12 March, 2019

    BLUM touch probes on Strama-MPS

  • 11 March, 2019

    INTECH DMLS Achieves 27% Weight Reduction in 3D Printed Satellite Component using Altair InspireTM and OptiStructTM

  • 14 February, 2019

    Zoom Technologies Chooses CADbro, a powerful 3D CAD Viewer, to Accelerate Customized Mold Production

  • 25 December, 2018

    Renishaw and Hartford combine to deliver intelligent, ‘smart factory’ solutions

  • 18 December, 2018

    Measurement of free-form surfaces made easy

Previous Next

Related Case Studies

  • 23 March, 2018

    Teamcenter and NX help Avcon Controls streamline processes and optimize use of resources

    Category: Software
  • 06 March, 2018

    Harita Seating Standardizes on Altair Suite of HyperWorks™ for all CAE ApplicationsHyperWorks

    Category: Software
  • 26 December, 2017

    Swiss coffee machine manufacturer optimizes development and production with Solid Edge

    Category: Software
  • 22 December, 2017

    Addressing Design Development Challenges through Simulation Driven Platform

    Category: Software
  • 11 January, 2017

    Alphacam guides 5-Axis future for Cambridge Precision

    Category: Software
  • 30 December, 2016

    Manufacturing with a Progressive Edge

    Category: Software
  • 28 December, 2016

    Responding quickly to ship structural analysis needs with easy-to-use Femap

    Category: Software
  • 27 December, 2016

    It’s all in the family

    Category: Software

News

  • 25 January, 2021

    Ansys Launches HFSS Mesh Fusion, Redefines Product Development by Enabling Design of Entire Systems

    Category: Software
  • 18 January, 2021

    Accelerated Efficiency with Data-Driven Design:NEMETSCHEK Group

    Category: Software
  • 12 January, 2021

    Mastercam Announces New Optimized 5-axis Post Processor for FANUC CNCs

    Category: Software
  • 12 January, 2021

    OPEN MIND Presents hyperMILL® 2021.1

    Category: Software
  • 05 January, 2021

    Launch of new additive manufacturing venture Shape-3D.

    Category: Software
  • 29 December, 2020

    Wrap Engraving by Esprit CAM

    Category: Software
  • 22 December, 2020

    Hexagon to acquire MECADAT AG, master reseller of VISI CAD CAM software in Germany

    Category: Software
  • 15 December, 2020

    ESPRIT CAM Collaborates with Alma CAM for Robot Additive DED Programming

    Category: Software
  • 08 December, 2020

    Live and on demand webinar this week-8th to 10th Dec 2020

    Category: Software
  • 08 December, 2020

    Battery Ventures Acquires Cimatron and GibbsCAM Businesses from 3D Systems

    Category: Software
  • 01 December, 2020

    Common Utilisation of the properties manager by Esprit

    Category: Software
  • 24 November, 2020

    New GARR TOOL Tool Library Available for Mastercam

    Category: Software

Interviews

  • 10 December, 2018

    Mr. Sean Yao, Territory Head, ZWSOFT and Mr. Anubhab Hazra, CEO, CADbro, India, in conversation with CNCTimes

    Category: Software
  • 06 November, 2018

    Mr. Volker Nesenhoner, Chief Executive Officer, OPEN MIND Technologies AG, talks about hyperMILL & Indian Market

    Category: Software
  • 25 September, 2018

    Mr. John Fox, Vice President, Marketing, Mainstream Engineering, Siemens PLM Software Inc, talks about Solid Edge 2019

    Category: Software
  • 28 May, 2018

    Our consistent goal is to continually improve the quality, performance and reliability of our products: Revware Inc

    Category: Software
  • 25 March, 2017

    We aim to be the dependable partner of choice for our customers: Abhijit Kumthekar

    Category: Software
  • 29 January, 2017

    MachineTools.com is exploring possibility to have partnership in India: Stu Carlin

    Category: Software
  • 28 January, 2017

    Mastercam sees a steady growth in the Indian market: Gene Welti

    Category: Software
  • 01 September, 2016

    Cloud capabilities in Solid Edge ST9 provide faster, flexible deployment options: John Fox

    Category: Software
  • 23 June, 2016

    PolyWorks has universal approach with focus on India: Patrick Castera

    Category: Software
  • 05 February, 2015

    Delcam’s vision is in line with leadership goals: Vineet Seth

    Category: Software

Product Showcase

  • 06 July, 2019

    OPEN MIND Expands Functions in High-performance Cutting Module

    Category: Software
  • 14 May, 2019

    Versatile quick-change system for handling weights up to 50 kg

    Category: Software
  • 25 April, 2019

    hyperMILL® 2019.2 at Moulding Expo

    Category: Software
  • 02 April, 2019

    SprutCAM 12 release

    Category: Software
  • 02 April, 2019

    MeasurLink 9 Product Release

    Category: Software
  • 25 March, 2019

    OCTOLite™ Manual Semi-Automatic Inspection System from QVI

    Category: Software
  • 24 April, 2017

    OnCreate3D, First Full Cloud CAM App provides toolpath editing feature

    Category: Software
  • 03 August, 2016

    Single solution to manage thousands of product variants

    Category: Software
  • 16 December, 2015

    Hexagon Manufacturing Intelligence presents the latest release of PC-DMIS

    Category: Software
  • 07 December, 2015

    ANSYS releases new versions of SpaceClaim and FENSAP-ICE

    Category: Software
  • 29 September, 2015

    Renishaw launches new CARTO software solution for calibration systems

    Category: Software
  • 17 October, 2014

    Delcam launches new PowerSHAPE Pro CAD for CAM

    Category: Software

Technical Articles

  • 05 October, 2020

    Use of Costing and Quoting in the Metal Fabrication Industry

    Category: Software
  • 03 April, 2019

    Digital Twins, The Birth of Constant Optimization: Siemens

    Category: Software
  • 09 June, 2017

    ESPRIT’s 2017 software update

    Category: Software
  • 23 January, 2017

    Taking the plunge in turning

    Category: Software
  • 03 April, 2014

    Reverse engineering and its importance in new product development

    Category: Software
  • 20 September, 2013

    Optimising Multi-axis CNC Productivity

    Category: Software
  • 14 September, 2013

    Reverse Engineering

    Category: Software
  • 14 September, 2013

    Solid Modelling vs Surface Modelling

    Category: Software
  • 14 September, 2013

    Virtual Machining

    Category: Software

Blogs

  • 11 April, 2017

    “OnCreate3D” First Full Cloud CAM app, introduces Stock Definition, modification and use in rouging toolpaths and many more features.

    Category: Software
  • 31 March, 2017

    HOW TO CREATE MACHINING OPERATIONS AND NC FILE OUTPUT FOR YOUR ONSHAPE MODELS

    Category: Software
  • 03 March, 2017

    Cloud computing – what is it ?

    Category: Software
  • 13 January, 2017

    What is Adaptive control in CNC ?

    Category: Software
  • 05 January, 2017

    2D, 3D and 5-axis Milling – where and how much are they used?

    Category: Software
  • 24 December, 2016

    CNC Milling – 2D, 3D, 5-axis milling

    Category: Software
  • 08 December, 2016

    CNC milling – chip breaking

    Category: Software
  • 28 November, 2016

    Cutting speed vs Feed rate – Milling

    Category: Software
  • 21 November, 2016

    Cutting speed vs Feed rate

    Category: Software
  • 10 November, 2016

    Reducing face milling time

    Category: Software
  • 03 November, 2016

    IOT and Industry 4.0

    Category: Software
  • 07 October, 2016

    Modular vs Quick change tooling

    Category: Software

Videos

  • 23rd December, 2020

    Planning & Scheduling of Projects in WORKPLAN

    Category: Software
  • 16th December, 2020

    Simulation Analysis

    Category: Software
  • 09th December, 2020

    Variable feed rates & Spindle Speeds for Turning cycle

    Category: Software
  • 01st December, 2020

    RADAN Designer : Unfolding single parts and assemblies

    Category: Software
  • 25th November, 2020

    VISI Electrode

    Category: Software
  • 10th November, 2020

    VISI Flow - Efficient Plastic Injection Moulding Simulation Solution

    Category: Software
  • 22nd October, 2020

    Advanced options for cabinet modifications

    Category: Software
  • 12th October, 2020

    Cabinet Design to Production

    Category: Software
  • 07th October, 2020

    ALPHACAM - Feature based machining

    Category: Software
  • 07th October, 2020

    ALPHACAM - Nesting process

    Category: Software
  • 22nd September, 2020

    Import of worn tools from the NCSIMUL | Tool base

    Category: Software
  • 14th September, 2020

    Tool Management System interface with NCSIMUL.

    Category: Software

Showroom

  • 29 March, 2019

    Tool Presetter India

    Category: Software

TESTIMONIALS VIEW MORE

We would like to express our sincere appreciation for your service to us.You have provided us best marketing platform through CNCTimes. We look forward to extending our contract with you for years to ...

Mr.Adil Atar, Ass.Mng.Technical Sales & Service: Precision Machinekraft

Dedication and determination is key to success and CNC Times team is evident to it - FARO Business Technologies (I) Pvt Ltd

Ms. Amrita Gokhale , FARO Business Technologies

Seminar was really very good, please let us know about future seminars. we would like to attend the seminar on "Machining of the material above 60 HRc like titanum"

Roshan Deshmukh, Design Engineer - Ashvini Magnets Private Limited

FOLLOW US

TECHNOLOGY FOCUS

    Machine Tools

    • CNC Lathe
    • Boring Machines
    • Drilling Machines
    • Spark Erosion
    • Wire Cut
    • Vertical Machining Centers - VMC
    • Horizontal Machining Centers - HMC
    • Grinding Machines
    • Gear Cutting Machines
    • Additive Manufacturing - RP
    • Multi-Axis Machines
    • Multi-Tasking Machines
    • Welding Machines
    • Presses
    • Laser Cutting
    • Others
    • IIoT

    Metrology

    • CMM
    • VMM ( Vision Measuring Machines )
    • PCMM ( Portable CMM )
    • Measuring Instruments
    • Probing Technology
    • 3D Scanners
    • Roundness Measurement
    • Surface Roughness Measurement
    • Contour Measuring Machines
    • Others

    Accessories

    • Workholding
    • Toolholders
    • Spindles
    • Coolants
    • Others

    Software

    • CAD
    • CAM
    • CAE
    • ERP
    • Inspection Software
    • Reverse Engineering Software
    • MES
    • Others

    Mechatronics

    • Robotics
    • Automation
    • CNC Controllers
    • Others

    Cutting Tools

    • Turning Tools
    • Milling Tools
    • Grinding Wheels
    • Drilling
    • Others

INDUSTRY VERTICALS

  • General
  • Automotive
  • Aerospace
  • Healthcare
  • Healthcare Engineering
  • FMCG
  • Consumer Durable
  • Defence
  • Electronics
  • Oil & Gas
  • Heritage
  • Heavy Engineering
  • Die & Mold
  • Plastic
  • Footwear
  • Jobshop

POLICIES

  • Payment Policy
  • Terms of Use

PROFILE

  • About us
© 2021 www.cnctimes.com
Developed & Maintained by CNCTimes.com