• May 25, 2022
  • Machine Tools
  • Cutting Tools
  • Software
  • Metrology
  • Accessories
  • Mechatronics
  • About us
  • Contact us
  • REGISTER
  • SIGN IN
www.cnctimes.com logo
  • News
  • CT+
  • Webinar
  • Knowledge Center
    • INDUSTRY UPDATES
    • INTERVIEWS
    • VIDEOS
    • TECHNICAL ARTICLES
    • CASE STUDIES
    • PRODUCT SHOWCASE
    • BLOGS
    • SUCCESS STORIES
    • NEWSLETTERS
  • Start Your Subscription
  • Register
  • Sign in

Information

Please login to give the feedback.

Subscription Plans

Subscription Type
Duration
Months
News
Articles
Blogs
Case Studies
Videos
Product Updates
Webinar
Amount
CT
Lifetime
Lifetime
Full Access
Limited Access
Full Access
Limited Access
Limited Access
Limited Access
No Discount
INR 0.00
CT+
6 Months
6 Months
Full Access
Full Access
Full Access
Full Access
Full Access
Full Access
5% Discount
INR 599.00
CT+
Annual
12 Months
Full Access
Full Access
Full Access
Full Access
Full Access
Full Access
10% Discount
INR 999.00

Subscription Plans

Subscription Type
Duration
Months
News
Articles
Blogs
Case Studies
Videos
Product Updates
Webinar
Amount
CT
Lifetime
Lifetime
Full Access
Limited Access
Full Access
Limited Access
Limited Access
Limited Access
No Discount
INR 0.00
CT+
6 Months
6 Months
Full Access
Full Access
Full Access
Full Access
Full Access
Full Access
5% Discount
INR 599.00
CT+
Annual
12 Months
Full Access
Full Access
Full Access
Full Access
Full Access
Full Access
10% Discount
INR 999.00
Successfully registered. Please check your email to activate account.

Registration
  • Sign In



Sorry Captcha Unsuccessful!!

Sign In


OR
If your not registered user first Register
  1. Home
  2. News
  3. EMAG Automation becomes EMAG LaserTec: Driving laser welding and joining technology with a new name

EMAG Automation becomes EMAG LaserTec: Driving laser welding and joining technology with a new name

26 February, 2019
  • Tweet
  • share via email
Your comment has been posted.
We have sent you a verification email. To verify, just follow the link in the message.
Some technical error. Please try again.

By Niraj M Wanikar, Chief Editor, CNCTimes.com, 2019-02-26 11:52:00

EMAG laser welding technology has been an impressive success story for years: The system ensures efficient light construction and lower component costs in the manufacture of numerous vehicle components. The relevant turnkey production systems are made at EMAG’s site in Heubach near Schwäbisch Gmünd – under a new name: As of January, the technology company that used to be known as “EMAG Automation” is called “EMAG LaserTec.” The new name better fits the new focus and strategic orientation of the company, since the specialists are seeing excellent market opportunities for its end-to-end laser production solutions. Which applications and technologies will be driving the development of the new EMAG LaserTec in the future?


Modern drive trains are becoming an increasingly complex challenge for developers and production planners: In established systems like the automatic torque converter and dual-clutch transmissions, the number of speeds is increasing. At the same time, hybrid drives and assistance systems are entering the scene. In combination, this first creates additional components and therefore extra weight, which needs to be reduced as far as possible. This is why laser welding has become indispensable in modern transmission construction: Components can be joined perfectly, without the heavy and expensive threaded connections used in the past. In addition, the process enables the production of weight-optimized clutch components, for example, by combining a forged and then machined hub with a formed sheet metal part. “This basically explains the success of our technology,” says Dr. Andreas Mootz, Managing Director at EMAG LaserTec. “Our process offers great new opportunities for lightweight design and reducing the cost of components. However, it always needs to be integrated in holistic solutions. This is why we take responsibility for the entire process technology, from machining through the laser welding process itself, up to thermal joining and high-precision ultrasonic inspection processes. This know-how is what makes us unique in the market.”

EMAG Blog: EMAG LaserTec

New market opportunities – increasing technological know-how

More than 160 of these laser welding systems have been developed and delivered by the specialists in Heubach – every single one of them customized for the specific application. All leading automotive companies are using the systems with the ELC tag (EMAG Laser Cell) to manufacture shift gears differentials, clutch components, engine and steering components, and many other products. These “Customized Solutions” have been the main driver of company revenues for a long time. It is only natural for EMAG LaserTec to sharpen its focus on this field of application with the new name. In addition, the technological development is more or less converging on laser technology. The increased market share of hybrid drives for example increases the number of clutches that require components joined by laser welding. What’s more: The specialists are continuously expanding their laser process and application know-how. For example, they have already designed machines with laser cleaning processes. The process uses high-performance lasers to effectively remove residues like cooling lubricants or preservatives before welding. This procedure is quicker than conventional washing, and it is easier to integrate into the process. Another interesting field is laser hardening, which enables partial hardening of edge layers with minimum warp. 

Joining technology remains key

EMAG LaserTec continues to stand out for its patented pre-heating and joining technology that is used in the production of transmission shafts or “built” camshafts and transmission shafts: Inside the EMAG machine, cams are heated precisely through induction and subsequently joined to the shaft without application of force. This process enables the realization of cam shafts with demanding geometric details. Components can also be made much lighter by replacing a heavy cast shaft with a hollow pipe. In addition, forged cams can be used that do not require grinding after joining. Less important parts like plugs or end pieces can be made of cheaper materials to reduce cost. “We have a lot of experience with regard to the sensitive production workflow of heating, joining, and holding. This allows us to configure the entire equipment perfectly for the specific production environment. This application remains extremely important for us,” Mootz confirms.

Exploring new fields of application

EMAG LaserTec intends to continue its growth over the coming years. Prospects are good, since the demands of OEMs for lower component costs and effective lightweight design continue to create new applications for laser and joining technology. This can be seen in a number of examples, including some from outside the production of passenger cars. For example, the engineers in Heubach are currently designing the first ELC machine for a truck differential with workpiece weights of more than 100 kilograms. Other interesting fields include laser welding systems used in the production of rotor shafts or differentials for electric motors. “Again and again, customers benefit from our process-specific know-how and our development method,” Mootz explains. “Our approach starts with the workpiece as the basis for developing the overall production solution. This is done based on modular EMAG engineering, which includes numerous proven components. The end results are exceptionally stable and cost-effective processes for laser welding and joining. Under the new name, we will redouble our efforts to carry these strengths into the market.” 

  • Follow @CNCTimes

Captcha is required.
Sorry Captcha Unsuccessful!!

Latest News

  • 23 May, 2022

    Rock steady workholding from 5th Axis and Grip-Tec

  • 23 May, 2022

    AMT, SVR join forces for Advancement of Robotics Transformative Technology

  • 23 May, 2022

    Foreign Direct Investment at record high, led by manufacturing sector

  • 23 May, 2022

    Studer goes for the grind at Mazak

  • 23 May, 2022

    AH3225 Grade inserts increase tool life and reliability

  • 23 May, 2022

    Mahr expands ultraprecise multi-sensor form measurement range

  • 23 May, 2022

    InfinityQS introduces dedicated proficient on demand in private-cloud environment

  • 19 May, 2022

    TRUMPF minimizes material waste in laser cutting

  • 19 May, 2022

    New HS-style CBN chipbreaker improves hard turning productivity

  • 19 May, 2022

    Markforged partners with 3YOURMIND to scale automation of AM

  • 19 May, 2022

    Next generation radio transmission probing delivers data-rich future

  • 19 May, 2022

    Indian CEOs could get the best salary hike in 5 years

  • 19 May, 2022

    Materialise introduces Magics 26 with new CAD and mesh capabilities for AM

  • 19 May, 2022

    Uniformity Labs releases Ti64 Grade 23 titanium alloy powder

  • 18 May, 2022

    Renishaw introduces remote probes capable of focus-tracking

  • 18 May, 2022

    CoroMill® MH20 for high feed pocket milling

  • 18 May, 2022

    iQ-One provides 100% inline-quality control

  • 18 May, 2022

    World majors wager on India changing into a chip manufacturing hub

  • 18 May, 2022

    Stratasys adds two new composite-ready 3D Printers to F123 series

  • 18 May, 2022

    Stratasys introduces GrabCad Print software

  • 18 May, 2022

    TFP introduces new developments at JEC World 2022

Previous Next

Related News

  • 17 May, 2022

    India's GDP growth likely to be in the range of 7.4%-8.2% in FY23

    Category: Machine Tools
  • 17 May, 2022

    Merger to accelerate global adoption of Additive Manufacturing

    Category: Machine Tools
  • 17 May, 2022

    Seeq and Customers to present at AVEVA PI World in Amsterdam

    Category: Mechatronics
  • 16 May, 2022

    More foreign companies quitting India is bad news for ‘Make in India’

    Category: Machine Tools
  • 16 May, 2022

    Image processing is key for Industry 4.0 and Smart Factories

    Category: Mechatronics
  • 16 May, 2022

    Better safe than sorry: unmasking dangerous lasers

    Category: Machine Tools
  • 16 May, 2022

    CNCTimes.com programme on raw materials an eye-opener

    Category: Machine Tools
  • 11 May, 2022

    Think3D establishes Sinterize to offer Additive Manufacturing in US

    Category: Machine Tools

Showroom

  • 31 March, 2020

    MJP 2500-IC

    Category: Machine Tools
  • 09 October, 2019

    joanna Wong

    Category: Machine Tools
  • 28 November, 2018

    Polycarbonate Roof Sheet Manufacturers

    Category: Machine Tools
  • 28 November, 2018

    Industrial Exhaust Fans Manufacturers

    Category: Machine Tools
  • 17 November, 2018

    DMU -50 DMG GERMANY

    Category: Machine Tools
  • 17 May, 2018

    201

    Category: Machine Tools
  • 22 December, 2017

    Ul-

    Category: Machine Tools
  • 06 May, 2017

    LSV-2050

    Category: Machine Tools
  • 06 May, 2017

    GST - 55 TO LST - 525

    Category: Machine Tools
  • 08 April, 2017

    tecnicrafts

    Category: Machine Tools
  • 08 April, 2017

    Nakanishi

    Category: Machine Tools
  • 08 April, 2017

    PCM Willen S. A.

    Category: Machine Tools

TESTIMONIALS VIEW MORE

By Niraj M Wanikar, Chief Editor, CNCTimes.com, 2019-11-19 17:57:22We would like to express our sincere appreciation for your service to us.You have provided us best marketing platform through CNCTime...

Mr.Adil Atar, Ass.Mng.Technical Sales & Service: Precision Machinekraft

By Niraj M Wanikar, Chief Editor, CNCTimes.com, 2016-10-21 09:00:00Dedication and determination is key to success and CNC Times team is evident to it - FARO Business Technologies (I) Pvt Ltd

Ms. Amrita Gokhale , FARO Business Technologies

By Niraj M Wanikar, Chief Editor, CNCTimes.com, 2016-08-25 00:00:00Seminar was really very good, please let us know about future seminars. we would like to attend the seminar on "Machining of the mate...

Roshan Deshmukh, Design Engineer - Ashvini Magnets Private Limited

FOLLOW US

TECHNOLOGY FOCUS

    Machine Tools

    • CNC Lathe
    • Boring Machines
    • Drilling Machines
    • Spark Erosion
    • Wire Cut
    • Vertical Machining Centers - VMC
    • Horizontal Machining Centers - HMC
    • Grinding Machines
    • Gear Cutting Machines
    • Additive Manufacturing - RP
    • Multi-Axis Machines
    • Multi-Tasking Machines
    • Welding Machines
    • Presses
    • Laser Cutting
    • Others
    • IIoT

    Metrology

    • CMM
    • VMM ( Vision Measuring Machines )
    • PCMM ( Portable CMM )
    • Measuring Instruments
    • Probing Technology
    • 3D Scanners
    • Roundness Measurement
    • Surface Roughness Measurement
    • Contour Measuring Machines
    • Others

    Accessories

    • Workholding
    • Toolholders
    • Spindles
    • Coolants
    • Others

    Software

    • CAD
    • CAM
    • CAE
    • ERP
    • Inspection Software
    • Reverse Engineering Software
    • MES
    • Others

    Mechatronics

    • Robotics
    • Automation
    • CNC Controllers
    • Others

    Cutting Tools

    • Turning Tools
    • Milling Tools
    • Grinding Wheels
    • Drilling
    • Others

INDUSTRY VERTICALS

  • General
  • Automotive
  • Aerospace
  • Healthcare
  • Healthcare Engineering
  • FMCG
  • Consumer Durable
  • Defence
  • Electronics
  • Oil & Gas
  • Heritage
  • Heavy Engineering
  • Die & Mold
  • Plastic
  • Footwear
  • Jobshop

PROFILE

  • About us
  • Contact us

Terms of use

  • Privacy Policy
  • Payment Policy
  • Refund Policy
  • Terms and Conditions

Follow us on:

Download CNCTimes App:

Play Store
2022 © www.cnctimes.com  | Payment Policy   |   Terms and Conditions
Developed & Maintained by Deven Infotech