FlushCut consumables launched by Hypertherm

Close cutting applications such as lug and attachment removal are typically done using oxyfuel, carbon arc gouging, or traditional plasma cutting tools. New flush cutting capabilities of Powermax® plasma systems now offer a more efficient process for these operations.

Patented FlushCut™ consumables have been specifically designed to allow Powermax users to cut attachments, lugs, pad eyes and other positive features as close to the base as possible without piercing or damaging the workpiece. An angled nozzle bore design and flat guiding shield enables flush cutting that leaves less than 5mm (3/16”) residual material on the base or work piece, reducing grinding and secondary repair operations.

FlushCut consumables can be used in both mechanized and handheld applications on the following Powermax torches and systems:

Maximum productivity

Heat affected zone (HAZ) associated with flush cutting is approximately ten times less than that of oxyfuel allowing you to cut closer to the base material
Less overall pre-processing time (e.g. no gas setting, purging or preheating) than oxyfuel
Remove lugs and attachments in a single pass compared to carbon arc gouging which requires multiple passes and additional time

Advantages vs. traditional plasma consumables

The angled nozzle bore of FlushCut consumables reduces secondary grinding by leaving minimal residual material
The 45 degree angle of the FlushCut arc allows for lugs and attachments to be removed with a flat bottom, increasing the chances for the lug or attachment to be reused
The guiding flat on the shield helps operators avoid digging into the base plate, reducing the need for costly repairs

FlushCut consumables launched by Hypertherm

Latest News

Mastercam 2020 Lathe Delivers Powerful Toolpaths and Techniques in a Comprehensive Turning Software

Verisurf Introduces Support For RENISHAW PH20

New Walter White Paper – Dynamic Milling

EMUGE Introduces Slim Line Chucks For 5-Axis Milling Versatility

HAIMER Shrinking Tools - but digital please!

Objectify Technologies at Additive Manufacturing Exhibition, Formnext 2019

Black Shark tap provides high security

Next generation Hexagon CMM platform enhances precision part manufacturers’ productivity

BIG KAISER Offers New Chip Blower for Cleaning Parts and Tables

EMAG Production System: Perfecting the Finish-Machining of Turbocharger Shafts

Optimal Reliability in 5-axis Machining OPEN MIND hyperMILL ® VIRTUAL Machining

KUKA with the Open Industry 4.0 Alliance at the SPS

Nikon Metrology : CMM-Manager software vs traditional digital readout

DP Technology Launches Redesigned ESPRIT CAM

Hardinge Introduces New Kellenberger 100 And 1000 Grinding Solutions

Kitagawa introduces DKF Low Profile, Quick Change Collet Chucks

Universal Robots Powers Vectis Automation's new cobot welding tool, offers leverage to manufacturers, addressing labor crisis & rising cost

Round inserts promote better profiling with long overhangs in narrow grooves

FANUC's new AI functions that utilize machine learning and deep learning

Intelligent tool accelerates the search for and design of grippers

Mastercam Mill Developments Target a Streamlined Manufacturing Process

Related News

Objectify Technologies at Additive Manufacturing Exhibition, Formnext 2019

DMG MORI offers digital connectivity as standard for networked production and integrated service optimization

Doosan Machine Tools Participated in EMO 2019 and Introduced Diverse, Far More Sophisticated Hands-On Solutions

Doosan Machine Tools Participated in EMO 2019 and Introduced Diverse, Far More Sophisticated Hands-On Solutions

Doosan Machine Tools Participated in EMO 2019 and Introduced Diverse, Far More Sophisticated Hands-On Solutions

Doosan Machine Tools Participated in EMO 2019 and Introduced Diverse, Far More Sophisticated Hands-On Solutions

Makino Introduces U6 H.E.A.T. Extreme Wire EDM Utilizing First of its Kind 0.016” Coated Wire Technology

Siemens announces 1,000th steam turbine completion milestone from Vadodara factory

Case Studies

Aerospace: Sogeti - Additive Manufacturing for the new A350 XWB

INTECH DMLS Achieves 27% Weight Reduction in 3D Printed Satellite Component using Altair InspireTM and OptiStructTM

Renishaw and Hartford combine to deliver intelligent, ‘smart factory’ solutions

Capacity Ahead Of Demand Is Going To Be The Driving Factor For Growth: General Machine Tools

Customer Support is Very Crucial for The Success: Padmavati Group

HAAS moulds the future for Mechasoft through Reliability and Flexibility

HAAS - Enabling Leonine Deliver Highly Precise, Highly Accurate, High Volume Components

Renishaw AM technology helps Swinburne electric car to best-ever Formula SAE result

Exchanging metal 3D printing solutions with HiETA

KOMET® GROUP innovates cutting tools using metal 3D printing technology

Hermle machines are reliable and helps maintain the desired accuracy: Seco Tools , Case Study

Spiral 3D Technologies enhances investment casting with 3D printing technology from Divide By Zero

Interviews

CNCTimes in conversation with, Ankit Sahu, Director, Objectify Technologies Pvt. Ltd.

Niraj Wanikar, M.D., CNCTimes P. Ltd. talks about Plant Manager – a revolutionary Production, Planning and Control software.

Mr Cyril Pereira, MD, Reed Triune Exhibitions, talks about AMTEX 2018

Mr. Benedikt Ruf, MD, GINDUMAC GmbH and Mr. Pankaj Patel, Country Manager, GINDUMAC GmbH share their views about AMTEX 2018 and the Indian Market

HMB International is getting overwhelming response at AMTEX 2018: Mr Gopal Bali, Country Manager Sales, HMB International

SLTL is a global leader in CNC laser services: Mr Maulik Patel, Business Development - International, SLTL Group

Indian customers shower trust on HAAS, and Phillips has perpetually strived to make this a reality.

“Engimach helps you to reach the right audience.”:Macpower CNC

‘Engimach is the best platform to showcase your products’ : Gravotech

Nicolas Correa is Expanding Presence in India by Providing Complete Solutions:Jose Nicolas Correa

Indian market is very interesting and important for GROB: Alexander Attenberger

LMW always adds values to its system: K Soundhar Rajhan

Product Showcase

GENOS L3000-E from OKUMA

OPTIPLEX 3015 FIBER III from Mazak

LASERTEC 12 SLM – four-times more accurate than the industry standard!

VLC 200 GT from EMAG: Combining technologies to machine state-of-the-art transmission components

TruLaser Tube 5000 from TRUMPF

Highly dynamic production machine with a footprint of 4.2 m² from DMG MORI

EOS M 300-4

New Laser Marking range from SIC markings

Makino's F series is the formula for success

Gas-tight blowers for additive manufacturing methods from Becker

TruPunch 5000 from TRUMPF

Robotic Belt Grinding Machine – RCG Series from Grind Master

Technical Articles

Faster and better machining performance: on existing equipment

The 3D FABRI GEAR Advantage

Development of Two Types of Sintering Bonding Materials for Next-generation Power Modules

THE PRECISE GEOMETRY OF 3D CUTTING KBM motors as a byword for accuracy in laser cutting

Fire risks in a CNC

Group Technology: Operational Excellence in the Industry 4.0 Era

PRACTICAL APPROACH TO CONTROL WASTE IN MANUFACTURING

PiWeb from Zeiss Metrology: Quality Data Management with Easy Reporting