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Gibbs and Associates, developer of GibbsCAM software for programming CNC machine tools and a Cimatron company, has announced that it began including a no-cost licence of VoluMillTM Wireframe for GibbsCAM with each new licence of GibbsCAM Production Milling. Until now, the ultra-high-speed-toolpath engine was a fee-based option for GibbsCAM Production Milling, the primary milling package upon which a series of multi-axis GibbsCAM machining options integrate.
Production Milling, which provides wireframe geometric modelling and toolpath generation for 2-, 2.5, and 3-axis machining, with 4th axis positioning, will now have VoluMill integrated within its traditional, shop-friendly interface. VoluMill Wireframe for GibbsCAM is a high speed machining process developed specifically to achieve the highest material removal rates while extending tool life through smooth transitions and constant tool loading. Customers have reported cycle time reductions as high as 70% and tool life extension of five times. “Although we believe that our software already carries exceptional value, we are pleased to offer this incremental value to customers,” said Mr Robb Weinstein, Senior Vice President of Sales and Strategic Planning of Gibbs and Associates. “They will achieve the greatest productivity possible in roughing parts, and quickly see how VoluMill’s ultra-high-speed machining, with its optimal material removal rates, translates into high-speed part production at lower cost through savings in time, tools, and machine maintenance.”
Traditional roughing toolpaths are typically generated as parallel offsets with sharp corners and transitions, requiring stops, starts and variable speeds to optimise motion and protect cutting tools from excessive wear and breakage. In contrast, VoluMill generates toolpaths optimised for volumetric material removal by using continuous tangential motion, specialised contour ramping, adaptive feed rates, and chip thickness control, achieving the highest feeds and speeds possible. By leveling tool load, maintaining constant machine-tool motion and using high-speed-repositioning, the software produces more efficient toolpaths, extends tool life and significantly reduces cycle times. No additional optimisation is required.