High-efficiency gear skiving machine ‘GMS450’ from Nachi

By Niraj M Wanikar, Chief Editor, CNCTimes.com, 2016-10-17 16:22:00

Gears, as important components of the drive device and control mechanisms, such as in all fields automobiles and industrial machinery, have been incorporated into many products. Its processing, lathe (turning), machining centers (drilling, etc.), gear shaper have been carried out by the machine tool (gear cutting), etc., corresponding and flexibility, further high-efficiency and cost savings to the multi-product production, saving there is a growing need for such space.

The Company, in October 2012, the processing of medium and large gear to the target, turning, aggregate in three steps of one machine tool from the drilling to gear-cutting, it made it possible to drastically reduce the equipment cost process the intensive gear cutting machine gear shape center "GM7134" has been developed and market.

Recently, the EV • FCV reduction in the automotive industry flow, and accompanied by, such as expansion of the robot market in the increase of the speed reducer demand, background, automobile and industrial machinery, which is expected to increasingly market expand in the future, and for the construction machinery sector toward the processing of small and medium-sized gear, we developed a high-efficiency, high-precision machining is possible process-intensive gear skiving machine skiving gear shape center "GMS450", to market. And, we, gear cutting machines and gear cutting tool, as a rare manufacturer maker of robots, development of skiving system, we are working on automation in your manufacturing site.

Skiving features of GMS450
High-efficiency, high-precision machining: New design of high rigidity guide, high-torque spindle, and the adoption of the latest control technology, realized the gear skiving, high-efficiency, high-precision. Over conventional gear shaper processing, while reducing the processing time to 1/5, gear accuracy JIS N6 class ensure the (old JIS2 grade or equivalent) or more, and also corresponds to the tooth form controls, such as crowning.

Corresponding to the hard skiving: By using a carbide skiving cutter, corresponding to the high-precision finishing after quenching gear.

Aggregate the turning-drilling-gear-cutting process: In addition to the gear skiving, turning, by aggregating the drilling process, the smart production line in the compact can flexibly corresponding to the production fluctuations to reduce the stage replace man-hours realization.

Class minimum of installation space: Lthe due to complex processing, 60% reduction in the equipment installation space by achieving process integration of the drilling machine (floor area 24M 2? 9.7M 2 ). Also, realize the minimum of installation space class world is a work diameter Ø450 correspondence of skiving machine.

In addition, due to the combination of the lightweight, compact robot MZ series • EZ series that have received good response, the system of the whole process, such as processing, washing, deburring and inspection, continue to expand the sales promotion activities corresponding to the automation request.

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