• March 5, 2021
  • Register
  • Sign in
    • Forgot Password ?
    OR
    • Sign in
  • FAQ
  • Contact
  • About us
www.cnctimes.com logo
  • Editorials
    • NEWS
    • CASE STUDIES
    • INTERVIEWS
    • SUCCESS STORY
    • PRODUCT SHOWCASE
    • TECHNICAL ARTICLES
    • BLOGS
    • VIDEOS
    • NEWSLETTERS
  • Forum
  • EVENTS
  • INVENTORY
    • INVENTORY LISTINGS
    • AUCTION LISTINGS
    • WANTED LISTINGS
  • BUSINESS LEADS
    • BUYERS
    • MANUFACTURERS
    • DEALERS
  • SHOWROOM
  • JOBS
  • Register
  • Sign in
  • Contact
  • Advertise
  • Feedback

Information

Please login to give the feedback.

Information

Please login to give the feedback.

  1. Home
  2. Case Studies
  3. The Primo™ system reduces part set-up time for Victory Precisions.......

The Primo™ system reduces part set-up time for Victory Precisions.......

26 February, 2015
  • Tweet
  • share via email
Your comment has been posted.
We have sent you a verification email. To verify, just follow the link in the message.
Some technical error. Please try again.

The Primo™ system reduces part set-up time for Victory Precisions from hours to seconds, eliminates scrap and maintains tight tolerances

Victory Precisions Pvt. Ltd., Pune, India, manufactures aluminium die-castings and large machined engineering components for companies in the oil and gas, automobile, agricultural, infrastructure, and other sectors. It is critical to maintain an accuracy of 15-20 microns on these components and reduce non?productive time while machining. The Primo™ twin probe system, developed by Renishaw, has helped Victory Precisions to achieve this accuracy, reduce part setting time and increase productivity.

Victory – the one-stop solution company

Victory Precisions was established in 2006 and supplies components to well-known companies such as ABB, Alfa Laval, Atlas Copco, Cummins, and many others across the globe.

The company has a workforce of 165 people consisting of engineers, designers, operators, and other staff. It registered a turnover of INR 250 million in the financial year 2013–2014.

Mr Sagar Kaushik, Director of Victory Precisions.

The well equipped aluminium die-casting foundry has an E6 heat treatment plant, a drop quench facility, core shooters and shot blasting machines providing the capacity to produce 100 tonnes of castings every month.

The machine shop has 14 twin pallet horizontal machining centres (HMCs), three vertical machining centres (VMCs), two CNC vertical turning lathes machines (VTLs), turning centres, co-ordinate measuring machines (CMMs) and comprehensive inspection facilities. It is an ISO-TS certified company and a proud Zero PPM supplier to all of its customers. The company is a one-stop solution for its customers as it has the facilities for making dies, patterns, castings, and extensive machining capacity.

The Primo system – a big saver for Victory

Victory Precisions was incurring huge losses in terms of time and material until it started using Renishaw’s Primo system. The Primo system which consists of a Radio Part Setter and a Radio 3D Tool Setter, is available at a competitive price, and is aimed at delivering a fast return on investment. It enables automated on-machine part setting, part inspection and tool setting, helps to eliminate manual setting errors, and improves accuracy and part conformance whilst reducing non-productive time and scrap. This helps to increase productivity, improve quality, and increase profits.

The Primo System locating positions on an endbell component.

The Primo system is easy to use, simple to install and represents a low initial financial outlay. Additionally, its exclusive, enhanced warranty offers users peace of mind.

The innovative Primo credit token system offers users the flexibility to ‘pay-as-you-probe’. Its 6-month renewable tokens allow unlimited use of the Primo Radio Part Setter and the Primo Radio 3D Tool Setter within this period of time. The credit tokens are also available as an upgrade to enable unrestricted continuous use.

A key benefit is the elimination of the need for extensive G-code knowledge. The system is supplied with GoProbe, an innovative ‘all-in-one’ software package that simplifies part setting, tool setting and calibration. Simple, single-line commands are used instead of multiple lines of code which further eliminates the need for any special training.

Going with the best

“We were introduced to Renishaw in 2007, when we decided to install probes in our manufacturing unit. The selection parameter was to go with the best supplier and Renishaw, being best in class and category, was a natural choice for us. Today, we have seven different probing systems from Renishaw,” said Mr Sagar Kaushik, the Director of the Victory Precisions.

The company felt that the Primo system suited various applications and installed it on one of its HMCs.

“While it is revolutionary, installing the Primo system is also very easy. Renishaw installed it within one and a half hours at Victory Precisions and the operators were trained to operate the probe in just three hours using Go Probe. This combination of software, self learning material and reference tools is standard with the Primo system. Requiring no previous experience of probing, GoProbe makes the probe system easy to understand and use.”

GoProbe quick user tool and Primo Radio Part Setter

Time saved is money earned

At Victory Precisions, the Primo system has helped to save time and eliminate scrap.

When machining a crankcase – a critical product for any engine – some casting process variations are often present. At Victory Precisions, in order to get equal wall thickness and avoid future failures, the component would be set up on the machine and bore alignment would be performed manually using dial gauges. Before the Primo system was installed this part setting process took two and a half hours and caused machine downtime. With the Primo system, the on-machine alignment of a crankcase takes just 5 to 10 seconds, saving time and costs. In addition, scrap is eliminated – a saving of INR 45,000 per component – and precision is guaranteed.

Machined crankcase casting.

When machining a cylinder – an engine component and a high-performance part – concentricity is critical. Once the boring operation is performed, checking of concentricity is essential and previously it was necessary to take the product to another inspection facility, which led to a delay in the machining cycle. This entire process took one and a half hours. The Primo system enabled the inspection of this parameter to take place on the machine itself, and in just 30 seconds, without a gap in the machining cycle.

Concentricity is critical during machining.

A bonnet – an oil and gas industry component – is very heavy and the cost of the raw forging is high. After machining the diameter and other operations are performed on a VTL, the component is set to within an accuracy of ±10 microns of the centre axis on an HMC, for middle hole boring, PCD holes and threading operations. This alignment was previously carried out by using a dial gauge and it took around two hours. After installing the Primo system, it took a minute to perform this alignment, resulting in a significant time-saving and confidence in the alignment.

Bonnet, a component used in the oil and gas industry

The Primo twin probe system also saves time when machining endbells, used in genset engines. The casting itself comes with a notch, which is used for locating positions of the holes for drilling and tapping operations. Failure by an operator to locate this particular notch for further machining can lead to many rejected parts. The Primo system has been useful to operators as it can correctly probe the notch and allows the machine to locate other features using this data. Previously this process took 5 to 7 minutes and there was a possibility of rejections; now, it is a matter of just 20 seconds, with guaranteed results.

A machined endbell as used in genset engines.

Another critical component where the Primo system has helped in maintaining accuracy and reducing rejections is the air intake manifold used in automobile engines. This component comes in different sizes and can be very long. When a manifold is cast, there is normally a distortion of 1 mm to 2 mm. Correct alignment is very important when machining, so that bored and clamping holes are machined as per the drawing. The Primo system probes port holes on the casting and aligns the component perfectly. It takes wall thickness variations into account, leading to a total time saving of ten minutes and the elimination of scrap.

Unique

Mr Kaushik is clearly impressed with the Primo system: “The software is very simple: the operators using the Primo system can be trained in 30 minutes and find it very easy to use this product. The advantage is its probe-on-probe calibration and the credit token system, which is a unique payment system that Renishaw has offered. We do not have to pay everything at one time and as such, higher initial investment is avoided. We can buy credit tokens as and when we want to use Primo. It is like a prepaid system that is a low cost solution for SMEs.”

The Primo system: Radio Part Setter, Radio 3D Tool Setter and Interface

The Primo system comes with Primo Premium Support cover, a comprehensive warranty scheme which safeguards the probes against any accidental damage.

“Primo is surely recommendable for any shop floor and is beneficial to each and everyone,” Mr. Kaushik concluded.

  • Follow @CNCTimes

Captcha is required.
Sorry Captcha Unsuccessful!!

Latest Case Studies

  • 03 August, 2020

    Automated production line for FFP3 filters up and running after just eleven days with the help of SCHUNK

  • 07 January, 2020

    In-house metrology increases machine tool uptime by 20%

  • 16 December, 2019

    Lifting Devices Provider Cyrus Designs 20% Faster with ZW3D

  • 16 December, 2019

    Khodiyar Industries Chose ZW3D to Speed up Packaging Machine Production

  • 16 December, 2019

    In-house metrology increases machine tool uptime by 20%

  • 19 August, 2019

    Automated workpiece set-up boosts forestry equipment manufacture

  • 30 July, 2019

    Laser interferometer error-proofs linear scale calibration

  • 08 July, 2019

    Improving speed and reducing cost with Renishaw additive manufacturing

  • 04 June, 2019

    Venturing into metal additive manufacturing

  • 13 May, 2019

    Renishaw Equator™ gauge enables production growth at major aerospace manufacturer

  • 08 April, 2019

    50% faster turbine blade inspection

  • 08 April, 2019

    FARO® QuantumS ScanArm: Executing the Work of Two Measurement Devices

  • 04 April, 2019

    Laser interferometry assures spherical lens quality

  • 01 April, 2019

    Why The World's Third Largest Motorcycle Manufacturer Opted For Universal Robots

  • 29 March, 2019

    Aerospace: Sogeti - Additive Manufacturing for the new A350 XWB

  • 28 March, 2019

    Overcome the Ongoing Challenges of Long-Reach Machining

  • 12 March, 2019

    BLUM touch probes on Strama-MPS

  • 11 March, 2019

    INTECH DMLS Achieves 27% Weight Reduction in 3D Printed Satellite Component using Altair InspireTM and OptiStructTM

  • 14 February, 2019

    Zoom Technologies Chooses CADbro, a powerful 3D CAD Viewer, to Accelerate Customized Mold Production

  • 25 December, 2018

    Renishaw and Hartford combine to deliver intelligent, ‘smart factory’ solutions

  • 18 December, 2018

    Measurement of free-form surfaces made easy

Previous Next

TESTIMONIALS VIEW MORE

We would like to express our sincere appreciation for your service to us.You have provided us best marketing platform through CNCTimes. We look forward to extending our contract with you for years to ...

Mr.Adil Atar, Ass.Mng.Technical Sales & Service: Precision Machinekraft

Dedication and determination is key to success and CNC Times team is evident to it - FARO Business Technologies (I) Pvt Ltd

Ms. Amrita Gokhale , FARO Business Technologies

Seminar was really very good, please let us know about future seminars. we would like to attend the seminar on "Machining of the material above 60 HRc like titanum"

Roshan Deshmukh, Design Engineer - Ashvini Magnets Private Limited

FOLLOW US

TECHNOLOGY FOCUS

    Machine Tools

    • CNC Lathe
    • Boring Machines
    • Drilling Machines
    • Spark Erosion
    • Wire Cut
    • Vertical Machining Centers - VMC
    • Horizontal Machining Centers - HMC
    • Grinding Machines
    • Gear Cutting Machines
    • Additive Manufacturing - RP
    • Multi-Axis Machines
    • Multi-Tasking Machines
    • Welding Machines
    • Presses
    • Laser Cutting
    • Others
    • IIoT

    Metrology

    • CMM
    • VMM ( Vision Measuring Machines )
    • PCMM ( Portable CMM )
    • Measuring Instruments
    • Probing Technology
    • 3D Scanners
    • Roundness Measurement
    • Surface Roughness Measurement
    • Contour Measuring Machines
    • Others

    Accessories

    • Workholding
    • Toolholders
    • Spindles
    • Coolants
    • Others

    Software

    • CAD
    • CAM
    • CAE
    • ERP
    • Inspection Software
    • Reverse Engineering Software
    • MES
    • Others

    Mechatronics

    • Robotics
    • Automation
    • CNC Controllers
    • Others

    Cutting Tools

    • Turning Tools
    • Milling Tools
    • Grinding Wheels
    • Drilling
    • Others

INDUSTRY VERTICALS

  • General
  • Automotive
  • Aerospace
  • Healthcare
  • Healthcare Engineering
  • FMCG
  • Consumer Durable
  • Defence
  • Electronics
  • Oil & Gas
  • Heritage
  • Heavy Engineering
  • Die & Mold
  • Plastic
  • Footwear
  • Jobshop

POLICIES

  • Payment Policy
  • Terms of Use

PROFILE

  • About us
© 2021 www.cnctimes.com
Developed & Maintained by CNCTimes.com